Tools&mold ultra-dura ion plating machinedesigned for hard and super hard protective coatings on tools, cutter and mould. The vacuum sealing of chamber and the interior design and material of moving parts are under consideration of high-temperature bear, assembling high efficiency roundness arc evaporation source or rectangular flat arc evaporation source. We can also install hollow cathode gun and impact resistance bias power supply, to ensure the density and reactivity of plasma, increase the compactness and adhesion of coatings. Substrates can be three-dimensional motion, to enhance the uniform of coating. The full automatic control processing is steady and perfect.
It can deposit TiN,TiC,TiCN,TiAlCN,TiCrN,TiCrCN,TiAlCrN, multilayer super hard coatings, which is used in precision mould industry(dies, shear mould, standard mould and moulding mould etc), tool industry(drill, hard alloy, milling cutter, broaches, screw tap and gear cutter etc .) and automobile industry(piston, piston rings and alloy wheels etc.).
Cutters, tools PVD coating properties:
|
Material
|
Thickness (μm)
|
Micro Hardness HV0.05
|
Friction Ratio
|
Usage Temperature(℃)
|
Deposition Temperature(℃)
|
Color
|
| AlCrN |
2 - 4
|
3000
|
0.55
|
1050 |
450 - 500
|
Gray
|
| AlTiN/TiSiN |
2 - 4
|
3500
|
0.4
|
1100 |
450 - 550
|
Copper
|
| AlTiN |
2 - 4
|
3500
|
0.6
|
850 |
450 - 550
|
Dark blue
|
| AlTiCrN |
2 - 4
|
3200
|
0.55
|
850 |
450 - 550
|
Silver
|
| t-aC |
0.5 - 2
|
5000
|
0.15
|
750 |
300
|
Dark gray
|
| TiN |
2 - 4
|
2800
|
0.5
|
500 |
450 - 550
|
Gold
|
| TiCN |
1 - 3
|
3000
|
0.2
|
300 |
450 - 550
|
Steel gray
|
| TiCrN |
2 - 4
|
2200
|
0.55
|
600 |
450 - 550
|
Gray
|
| TiAlCrN |
2 - 4
|
1800 - 3000
|
0.6
|
800 |
450 - 550
|
Gray
|
| TiAlN |
2 - 4
|
3200
|
0.6
|
800 |
450 - 550
|
Gray
|
| TiAlCN |
2 - 4
|
2800
|
0.4
|
700 |
450 - 550
|
Gray
|
| CrN |
3 - 5
|
2300
|
0.55
|
700 |
450 - 550
|
Gray
|
| a-C:H:W + a-C:H |
1.5 - 3
|
2800
|
0.15
|
300 |
200
|
Dark gray
|
| B4C |
1 - 2
|
3400
|
0.55
|
800 |
200
|
Black
|
| ZrN |
2 - 4
|
2600
|
0.55
|
500 |
300
|
Gold
|
| Ti(C,N) + MoS2 |
2 - 4
|
2000
|
0.03
|
500 |
450
|
Black
|
| HCSH-380 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 2pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 3-5hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=864 D10×75mm=264 Insert D18×5mm=1440 Hobs D80×80mm=15 |
|
| HCSH-600 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 2pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 4-6hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS HCD plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=1920 D10×75mm=512 Insert D18×5mm=3276 Hobs D80×80mm=40 |
|
| HCSH-650 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 4pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 3-6hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=4032 D10×75mm=880 Insert D18×5mm=6400 Hobs D80×80mm=64 |
|
| HCSH-900 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 6pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 5-8hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=8640 D10×75mm=2200 Insert D18×5mm=1200 Hobs D80×80mm=140 |
| Type | name | colour | coating | Micro hardness （HV0.05） |
Max. Usage temperature （℃） |
Friction- (fretting) coefficient |
Thickness （um） |
| Nitrogen ceramics |
HAL | Black | ALTiN | 3800 | 900 | 0.6 | 2.5±0.5 |
| HAL Plus | Black | ALTiN | 3800 | 900 | 0.6 | 4±0.5 | |
| HAL Mini | Black | ALTiN | 3500 | 900 | 0.6 | 1.5±0.5 | |
| HAL B | Atropurpureus | ALTiN | 3600 | 900 | 0.6 | 2.5±0.5 | |
| HAR | Silver | CrN | 2000 | 700 | 0.3 | 3±0.5 | |
| HAT | Golden | TiN | 2400 | 600 | 0.5 | 3±0.5 | |
| HAS | Bronze | AlTiSiN | 3800 | 1000 | 0.4 | 3±0.5 | |
| HATC | Gray | TICN | 3500 | 400 | 0.2 | 2±0.5 | |
| HATC Plus | Bronze | TICN | 3200 | 400 | 0.25 | 2±0.5 | |
| HART | Golden | CrTiN | 2500 | 600 | 0.4 | 2.5±0.5 | |
| HRA | Blue grey | AlCrN | 3500 | 1000 | 0.4 | 4±0.5 | |
| HRAT | Gray | AlTiCrN | 3200 | 900 | 0.4 | 3±0.5 | |
| DLC | HCC | Black | CrN+W-C:H | 2200 | 300 | 0.2 | 2±0.5 |
| HCMC | Black | Cr+W-C:H+DLC | 1800 | 300 | 0.1 | 2±0.5 |
| Name | Low alloy steel |
High alloy steel |
Stainless |
Cast iron |
Copper | Bronze | Si<12% Al alloy |
Si>12% Al alloy |
Wood | Plastic | Drill | Drill cutting |
EndMill | Milling tool |
Turnin insert |
Hob | Slottin cutter |
Hob slottin cutter |
Tap |
| HAL Plus | A- | A | A- | A | A | A | A- | A | A | A | A | ||||||||
| HAL Mini | A- | A | A | A | A- | ||||||||||||||
| HAL B | A- | A | A- | A | A- | A- | A | A- | A- | ||||||||||
| HAR | A | A | A | A | A- | ||||||||||||||
| HAT | A | A | A | A- | A- | A- | A- | A- | A- | A- | A- | A- | |||||||
| HAS | A- | A- | A | A | A | A | |||||||||||||
| HATC | A | A | A- | ||||||||||||||||
| HATC Plus | A | A | A- | A | |||||||||||||||
| HART | A | A- | A- | A- | A- | A | A | A | A | A | A- | A- | A- | A- | A- | ||||
| HRA | A- | A | A | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | ||||
| HRAT | A | A | A | A- | A- | A- | A- | A- | A- | A- | A | A | A | A | A | A | A | A | |
| HCC | A | A | A- | A | A | A | |||||||||||||
| HCMC | A | A | A- | A | A | A- | |||||||||||||
| A:Applicable of existing materials or processing environment | |||||||||||||||||||
| A-:Can be used in the materiial and processing environment | |||||||||||||||||||
Applied Industries:
precision mould industry (Stamping die, die cut, standard mold, etc.), tools industry (drill, cemented cardide, milling head, broaches, taps and gear cutters etc. Auto industry (pistons, piston rings, alloy wheels etc.)
Widely appied in the engine parts, non-ferrous metal cutting tools, non-ferrous metals and stainless steel forming stamping dies, sliding seal parts, semiconductor industry molds, injection molds etc. Plastic manufacturing: extrusion molding, semiconductor industry: chip contact applications, position system components, racing car parts: valve parts, piston accessories, hydraulic parts/suspension/gearbox. Auto car industry: chassis parts,brake components, engine parts, transmission parts; engineering: wind power technology, aviation technology, medical technology etc.
