Gear cutting tools include roller cutter, gear shaper cutter, tick cutter etc. Roller cutter can not process much wheel for each grinding time.It makes the wheel processing cost high. With Roller Cutter PVD Coating Machine, it can extend the service life of the knife, imporve the production efficiency which can decrease the unit cost of the geer cutting. After treated with the Roller Cutter PVD Coating Machine, the service life of the roller cutter can increase 9.3%.The abrasion loss decrease from 0.3mm to 0.2mm. It also reduce the regrinding time and increase the cutting speed. The production efficient increase (compare to the cutting tools without coating or bad quality coating), so the gear cutting cost reduce much finally.
Remarks: Line speed around 75m/min usually use TiN coating, when the speed reach more than 110m/min high speed, it can use AlTiN coating.
| HCSH-380 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 2pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 3-5hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=864 D10×75mm=264 Insert D18×5mm=1440 Hobs D80×80mm=15 |
|
| HCSH-600 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 2pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 4-6hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS HCD plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=1920 D10×75mm=512 Insert D18×5mm=3276 Hobs D80×80mm=40 |
|
| HCSH-650 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 4pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 3-6hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=4032 D10×75mm=880 Insert D18×5mm=6400 Hobs D80×80mm=64 |
|
| HCSH-900 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 6pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 5-8hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=8640 D10×75mm=2200 Insert D18×5mm=1200 Hobs D80×80mm=140 |
| Type | name | colour | coating | Micro hardness （HV0.05） |
Max. Usage temperature （℃） |
Friction- (fretting) coefficient |
Thickness （um） |
| Nitrogen ceramics |
HAL | Black | ALTiN | 3800 | 900 | 0.6 | 2.5±0.5 |
| HAL Plus | Black | ALTiN | 3800 | 900 | 0.6 | 4±0.5 | |
| HAL Mini | Black | ALTiN | 3500 | 900 | 0.6 | 1.5±0.5 | |
| HAL B | Atropurpureus | ALTiN | 3600 | 900 | 0.6 | 2.5±0.5 | |
| HAR | Silver | CrN | 2000 | 700 | 0.3 | 3±0.5 | |
| HAT | Golden | TiN | 2400 | 600 | 0.5 | 3±0.5 | |
| HAS | Bronze | AlTiSiN | 3800 | 1000 | 0.4 | 3±0.5 | |
| HATC | Gray | TICN | 3500 | 400 | 0.2 | 2±0.5 | |
| HATC Plus | Bronze | TICN | 3200 | 400 | 0.25 | 2±0.5 | |
| HART | Golden | CrTiN | 2500 | 600 | 0.4 | 2.5±0.5 | |
| HRA | Blue grey | AlCrN | 3500 | 1000 | 0.4 | 4±0.5 | |
| HRAT | Gray | AlTiCrN | 3200 | 900 | 0.4 | 3±0.5 | |
| DLC | HCC | Black | CrN+W-C:H | 2200 | 300 | 0.2 | 2±0.5 |
| HCMC | Black | Cr+W-C:H+DLC | 1800 | 300 | 0.1 | 2±0.5 |
| Name | Low alloy steel |
High alloy steel |
Stainless |
Cast iron |
Copper | Bronze | Si<12% Al alloy |
Si>12% Al alloy |
Wood | Plastic | Drill | Drill cutting |
EndMill | Milling tool |
Turnin insert |
Hob | Slottin cutter |
Hob slottin cutter |
Tap |
| HAL Plus | A- | A | A- | A | A | A | A- | A | A | A | A | ||||||||
| HAL Mini | A- | A | A | A | A- | ||||||||||||||
| HAL B | A- | A | A- | A | A- | A- | A | A- | A- | ||||||||||
| HAR | A | A | A | A | A- | ||||||||||||||
| HAT | A | A | A | A- | A- | A- | A- | A- | A- | A- | A- | A- | |||||||
| HAS | A- | A- | A | A | A | A | |||||||||||||
| HATC | A | A | A- | ||||||||||||||||
| HATC Plus | A | A | A- | A | |||||||||||||||
| HART | A | A- | A- | A- | A- | A | A | A | A | A | A- | A- | A- | A- | A- | ||||
| HRA | A- | A | A | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | ||||
| HRAT | A | A | A | A- | A- | A- | A- | A- | A- | A- | A | A | A | A | A | A | A | A | |
| HCC | A | A | A- | A | A | A | |||||||||||||
| HCMC | A | A | A- | A | A | A- | |||||||||||||
| A:Applicable of existing materials or processing environment | |||||||||||||||||||
| A-:Can be used in the materiial and processing environment | |||||||||||||||||||
Gear cutting tools（roller cutter, shaper cutter, tick cutter etc.）
