Injection molding
Used in plastic injection molding, vacuum coating machine injection molding process tool must withstand with wearing and tearing by glass filled polymer or other composite materials, and forming friction from ejecting activities, corrosion effect produced by resin or formed by the daily operation of rational damage. HC physical vapor deposition (PVD) coatings with ion enhanced chemical vapor deposition (PACVD) coatings, this technology can improve tool usage efficiency with high toughness, wear resistance, corrosion resistance, and low friction characteristics.
►Die cavity
►Mould core
►Ejector
►Hot runner system
►Feed
►Runner bushing
HC 01, HC 10, HC 20 and HC 50 with excellent wear resistance property, HC 40, HC 41, HC 43 and HC 62 coatings can be reduced thimble friction for high surface quality of mold, and die sticking of solution is the best choice.
Plastic film extrusion
Plastic film extrusion, such as PVC film extrusion tool posing a special challenge. The corrosive heat of the resin forms a corrosive action on the traditional chrome plating tools, resulting in the interruption of the production. HC physical vapor deposition (PVD) coating on the tool surface, to form an anti corrosion protection, improving the tool efficiency. HC 30, HC 35 and HC 50 are often recommended for plastic film extrusion and other molding tools, which are often corroded by hot gases in the molding process.
| HCSH-380 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 2pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 3-5hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=864 D10×75mm=264 Insert D18×5mm=1440 Hobs D80×80mm=15 |
|
| HCSH-600 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 2pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 4-6hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS HCD plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=1920 D10×75mm=512 Insert D18×5mm=3276 Hobs D80×80mm=40 |
|
| HCSH-650 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 4pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 3-6hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=4032 D10×75mm=880 Insert D18×5mm=6400 Hobs D80×80mm=64 |
|
| HCSH-900 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 6pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 5-8hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=8640 D10×75mm=2200 Insert D18×5mm=1200 Hobs D80×80mm=140 |
| Type | name | colour | coating | Micro hardness （HV0.05） |
Max. Usage temperature （℃） |
Friction- (fretting) coefficient |
Thickness （um） |
| Nitrogen ceramics |
HAL | Black | ALTiN | 3800 | 900 | 0.6 | 2.5±0.5 |
| HAL Plus | Black | ALTiN | 3800 | 900 | 0.6 | 4±0.5 | |
| HAL Mini | Black | ALTiN | 3500 | 900 | 0.6 | 1.5±0.5 | |
| HAL B | Atropurpureus | ALTiN | 3600 | 900 | 0.6 | 2.5±0.5 | |
| HAR | Silver | CrN | 2000 | 700 | 0.3 | 3±0.5 | |
| HAT | Golden | TiN | 2400 | 600 | 0.5 | 3±0.5 | |
| HAS | Bronze | AlTiSiN | 3800 | 1000 | 0.4 | 3±0.5 | |
| HATC | Gray | TICN | 3500 | 400 | 0.2 | 2±0.5 | |
| HATC Plus | Bronze | TICN | 3200 | 400 | 0.25 | 2±0.5 | |
| HART | Golden | CrTiN | 2500 | 600 | 0.4 | 2.5±0.5 | |
| HRA | Blue grey | AlCrN | 3500 | 1000 | 0.4 | 4±0.5 | |
| HRAT | Gray | AlTiCrN | 3200 | 900 | 0.4 | 3±0.5 | |
| DLC | HCC | Black | CrN+W-C:H | 2200 | 300 | 0.2 | 2±0.5 |
| HCMC | Black | Cr+W-C:H+DLC | 1800 | 300 | 0.1 | 2±0.5 |
| Name | Low alloy steel |
High alloy steel |
Stainless |
Cast iron |
Copper | Bronze | Si<12% Al alloy |
Si>12% Al alloy |
Wood | Plastic | Drill | Drill cutting |
EndMill | Milling tool |
Turnin insert |
Hob | Slottin cutter |
Hob slottin cutter |
Tap |
| HAL Plus | A- | A | A- | A | A | A | A- | A | A | A | A | ||||||||
| HAL Mini | A- | A | A | A | A- | ||||||||||||||
| HAL B | A- | A | A- | A | A- | A- | A | A- | A- | ||||||||||
| HAR | A | A | A | A | A- | ||||||||||||||
| HAT | A | A | A | A- | A- | A- | A- | A- | A- | A- | A- | A- | |||||||
| HAS | A- | A- | A | A | A | A | |||||||||||||
| HATC | A | A | A- | ||||||||||||||||
| HATC Plus | A | A | A- | A | |||||||||||||||
| HART | A | A- | A- | A- | A- | A | A | A | A | A | A- | A- | A- | A- | A- | ||||
| HRA | A- | A | A | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | ||||
| HRAT | A | A | A | A- | A- | A- | A- | A- | A- | A- | A | A | A | A | A | A | A | A | |
| HCC | A | A | A- | A | A | A | |||||||||||||
| HCMC | A | A | A- | A | A | A- | |||||||||||||
| A:Applicable of existing materials or processing environment | |||||||||||||||||||
| A-:Can be used in the materiial and processing environment | |||||||||||||||||||
Stamping and moulding moulds.
