More and more plastic products need mirror surface in recent years, such as the base, frame and back cover of high class LCD TV. It results high requirement for the relevant mirror mold, and also cause many troubles: high production cost, short service life, the mold can be easily scratched even by cleaning.
After coated with the mirror plastic mold coating equipment, it can ensure the mirror effect of the mold. Also because of this, the coating cannot cover the scratch which made before coating. So it must ensure the surface of the mold can reach the using requirements before coating. The following is the contrast of before coating and after coating.
Without coating:
(1) Mirror surface can be easily scratched even by soft paper when cleaning
(2) Mirror surface scratched or get matt within half month.
(3) Disassemble and polish repeat makes high cost and effect the production efficiency, even cannot delivery goods to customer normally.
After coated with Plastic Mold Coating Equipment:
(1) No damage to the mirror surface: no decrease in the brightness, no scratch nor white spot.
(2) Due to the hardness increased after coating, no need to worry about scratch by paper or hand.
(3) Service life increase to half a year, even 1 year.
(4) After the coating wear out, it can deplating the coating and then polish the surface and reuse the mold.
(5) Get very good profit in the production efficiency and cost efficiency.
| HCSH-380 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 2pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 3-5hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=864 D10×75mm=264 Insert D18×5mm=1440 Hobs D80×80mm=15 |
|
| HCSH-600 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 2pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 4-6hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS HCD plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=1920 D10×75mm=512 Insert D18×5mm=3276 Hobs D80×80mm=40 |
|
| HCSH-650 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 4pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 3-6hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=4032 D10×75mm=880 Insert D18×5mm=6400 Hobs D80×80mm=64 |
|
| HCSH-900 | Usable plasma volume | Application technology | target |
| Ø400x H450mm | CMARC | 6pcs×3 | |
| Production cycle | Standard coating | Custom coating | |
| 5-8hours/cycle | TiN，CrN，AlTiN，AlCrN | TiCN，TiAlCrN，TiAlSiN , DLC | |
| Hardware | Software | Production/batch | |
| Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=8640 D10×75mm=2200 Insert D18×5mm=1200 Hobs D80×80mm=140 |
| Type | name | colour | coating | Micro hardness （HV0.05） |
Max. Usage temperature （℃） |
Friction- (fretting) coefficient |
Thickness （um） |
| Nitrogen ceramics |
HAL | Black | ALTiN | 3800 | 900 | 0.6 | 2.5±0.5 |
| HAL Plus | Black | ALTiN | 3800 | 900 | 0.6 | 4±0.5 | |
| HAL Mini | Black | ALTiN | 3500 | 900 | 0.6 | 1.5±0.5 | |
| HAL B | Atropurpureus | ALTiN | 3600 | 900 | 0.6 | 2.5±0.5 | |
| HAR | Silver | CrN | 2000 | 700 | 0.3 | 3±0.5 | |
| HAT | Golden | TiN | 2400 | 600 | 0.5 | 3±0.5 | |
| HAS | Bronze | AlTiSiN | 3800 | 1000 | 0.4 | 3±0.5 | |
| HATC | Gray | TICN | 3500 | 400 | 0.2 | 2±0.5 | |
| HATC Plus | Bronze | TICN | 3200 | 400 | 0.25 | 2±0.5 | |
| HART | Golden | CrTiN | 2500 | 600 | 0.4 | 2.5±0.5 | |
| HRA | Blue grey | AlCrN | 3500 | 1000 | 0.4 | 4±0.5 | |
| HRAT | Gray | AlTiCrN | 3200 | 900 | 0.4 | 3±0.5 | |
| DLC | HCC | Black | CrN+W-C:H | 2200 | 300 | 0.2 | 2±0.5 |
| HCMC | Black | Cr+W-C:H+DLC | 1800 | 300 | 0.1 | 2±0.5 |
| Name | Low alloy steel |
High alloy steel |
Stainless |
Cast iron |
Copper | Bronze | Si<12% Al alloy |
Si>12% Al alloy |
Wood | Plastic | Drill | Drill cutting |
EndMill | Milling tool |
Turnin insert |
Hob | Slottin cutter |
Hob slottin cutter |
Tap |
| HAL Plus | A- | A | A- | A | A | A | A- | A | A | A | A | ||||||||
| HAL Mini | A- | A | A | A | A- | ||||||||||||||
| HAL B | A- | A | A- | A | A- | A- | A | A- | A- | ||||||||||
| HAR | A | A | A | A | A- | ||||||||||||||
| HAT | A | A | A | A- | A- | A- | A- | A- | A- | A- | A- | A- | |||||||
| HAS | A- | A- | A | A | A | A | |||||||||||||
| HATC | A | A | A- | ||||||||||||||||
| HATC Plus | A | A | A- | A | |||||||||||||||
| HART | A | A- | A- | A- | A- | A | A | A | A | A | A- | A- | A- | A- | A- | ||||
| HRA | A- | A | A | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | ||||
| HRAT | A | A | A | A- | A- | A- | A- | A- | A- | A- | A | A | A | A | A | A | A | A | |
| HCC | A | A | A- | A | A | A | |||||||||||||
| HCMC | A | A | A- | A | A | A- | |||||||||||||
| A:Applicable of existing materials or processing environment | |||||||||||||||||||
| A-:Can be used in the materiial and processing environment | |||||||||||||||||||
Base, frame and back cover of high class LCD TV etc.
