Mold Hard Coating Equipment can increase the comperitiveness of the products, significantly longer service lives, shorter cycle times and better operational performance, to increase productivity and redece unit costs.
After coating, it ensures better mould filling, because the melt flows longer. The injection pressure remains effective for longer, reducing sink marks.It reduces the tendency to stick, making mould release easier. Usually, the use of release agents can be avoied.
When highly abrasive melts are processed, wear is drastically reduced by the hardness of the coating. In addition, the coating protects against mould damage during cleaning and maintenance.
Thanks to better mould filling, less distortion and brilliant tool surfaces, produced parts are of better quality with lower rejects.
Colour changes of the coated surface enable wear to be detected early so that expensive moulds and inserts can be reconditioned in good time.
Mould deposits are reduced and can be removed by simple means. Longer cleaning intervals and speedier cleaning increase the tool availability.
Thanks to low frictional coefficients, moving mould parts (e.g. ejectors, slides, guide components, unscrewing cores) are effectively protected against scuffing or seizing, even when running dry.
The vacuum sealing of chamber and the interior design and material of moving parts are under consideration of high-temperature bear, assembling high efficiency roundness arc evaporation source or rectangular flat arc evaporation source. We can also install hollow cathode gun and impact resistance bias power supply, to ensure the density and reactivity of plasma, increase the compactness and adhesion of coatings. Substrates can be three-dimensional motion, to enhance the uniform of coating. The full automatic control processing is steady and perfect.
It can deposit TiN,TiC,TiCN,TiAlCN,TiCrN,TiCrCN,TiAlCrN, multilayer super hard coatings.
HCSH-380 | Usable plasma volume | Application technology | target |
Ø400x H450mm | CMARC | 2pcs×3 | |
Production cycle | Standard coating | Custom coating | |
3-5hours/cycle | TiN,CrN,AlTiN,AlCrN | TiCN,TiAlCrN,TiAlSiN , DLC | |
Hardware | Software | Production/batch | |
Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=864 D10×75mm=264 Insert D18×5mm=1440 Hobs D80×80mm=15 |
|
HCSH-600 | Usable plasma volume | Application technology | target |
Ø400x H450mm | CMARC | 2pcs×3 | |
Production cycle | Standard coating | Custom coating | |
4-6hours/cycle | TiN,CrN,AlTiN,AlCrN | TiCN,TiAlCrN,TiAlSiN , DLC | |
Hardware | Software | Production/batch | |
Magnetic molecular pump Pulse BIAS supply / HIPIMS HCD plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=1920 D10×75mm=512 Insert D18×5mm=3276 Hobs D80×80mm=40 |
|
HCSH-650 | Usable plasma volume | Application technology | target |
Ø400x H450mm | CMARC | 4pcs×3 | |
Production cycle | Standard coating | Custom coating | |
3-6hours/cycle | TiN,CrN,AlTiN,AlCrN | TiCN,TiAlCrN,TiAlSiN , DLC | |
Hardware | Software | Production/batch | |
Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=4032 D10×75mm=880 Insert D18×5mm=6400 Hobs D80×80mm=64 |
|
HCSH-900 | Usable plasma volume | Application technology | target |
Ø400x H450mm | CMARC | 6pcs×3 | |
Production cycle | Standard coating | Custom coating | |
5-8hours/cycle | TiN,CrN,AlTiN,AlCrN | TiCN,TiAlCrN,TiAlSiN , DLC | |
Hardware | Software | Production/batch | |
Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=8640 D10×75mm=2200 Insert D18×5mm=1200 Hobs D80×80mm=140 |
Type | name | colour | coating | Micro hardness (HV0.05) |
Max. Usage temperature (℃) |
Friction- (fretting) coefficient |
Thickness (um) |
Nitrogen ceramics |
HAL | Black | ALTiN | 3800 | 900 | 0.6 | 2.5±0.5 |
HAL Plus | Black | ALTiN | 3800 | 900 | 0.6 | 4±0.5 | |
HAL Mini | Black | ALTiN | 3500 | 900 | 0.6 | 1.5±0.5 | |
HAL B | Atropurpureus | ALTiN | 3600 | 900 | 0.6 | 2.5±0.5 | |
HAR | Silver | CrN | 2000 | 700 | 0.3 | 3±0.5 | |
HAT | Golden | TiN | 2400 | 600 | 0.5 | 3±0.5 | |
HAS | Bronze | AlTiSiN | 3800 | 1000 | 0.4 | 3±0.5 | |
HATC | Gray | TICN | 3500 | 400 | 0.2 | 2±0.5 | |
HATC Plus | Bronze | TICN | 3200 | 400 | 0.25 | 2±0.5 | |
HART | Golden | CrTiN | 2500 | 600 | 0.4 | 2.5±0.5 | |
HRA | Blue grey | AlCrN | 3500 | 1000 | 0.4 | 4±0.5 | |
HRAT | Gray | AlTiCrN | 3200 | 900 | 0.4 | 3±0.5 | |
DLC | HCC | Black | CrN+W-C:H | 2200 | 300 | 0.2 | 2±0.5 |
HCMC | Black | Cr+W-C:H+DLC | 1800 | 300 | 0.1 | 2±0.5 |
Name | Low alloy steel |
High alloy steel |
Stainless |
Cast iron |
Copper | Bronze | Si<12% Al alloy |
Si>12% Al alloy |
Wood | Plastic | Drill | Drill cutting |
EndMill | Milling tool |
Turnin insert |
Hob | Slottin cutter |
Hob slottin cutter |
Tap |
HAL Plus | A- | A | A- | A | A | A | A- | A | A | A | A | ||||||||
HAL Mini | A- | A | A | A | A- | ||||||||||||||
HAL B | A- | A | A- | A | A- | A- | A | A- | A- | ||||||||||
HAR | A | A | A | A | A- | ||||||||||||||
HAT | A | A | A | A- | A- | A- | A- | A- | A- | A- | A- | A- | |||||||
HAS | A- | A- | A | A | A | A | |||||||||||||
HATC | A | A | A- | ||||||||||||||||
HATC Plus | A | A | A- | A | |||||||||||||||
HART | A | A- | A- | A- | A- | A | A | A | A | A | A- | A- | A- | A- | A- | ||||
HRA | A- | A | A | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | ||||
HRAT | A | A | A | A- | A- | A- | A- | A- | A- | A- | A | A | A | A | A | A | A | A | |
HCC | A | A | A- | A | A | A | |||||||||||||
HCMC | A | A | A- | A | A | A- | |||||||||||||
A:Applicable of existing materials or processing environment | |||||||||||||||||||
A-:Can be used in the materiial and processing environment |
Injection molding tools, mold parts.