Laser hardening process coating equipment
Compared with the traditional heat treatment technology, the laser hardening process has many advantages, from an economic point of view, it improves working efficiency, productivity and product quality. In many applications, partial processing and small amount of heating can reduce the deformation, and the rapid cooling can produce good microstructure.
Metal sheet forming die
Metal sheet forming dies are widely used in the whole industrial field. The contact surfaces of the sheet can cause serious wear, especially for high-contacted pressure and radius of sliding areas. The laser hardening process can be used to replace the flame or induction from problems of deformation and reliability.
Laser hardening is well-suited for precision applications and rapid processing time of contact surface hardening to achieve minimum heat input, minimum deformation. Products with a length of more than 5M can be traced to 25mm width, 3mm depth hardening treatment. The flexibility of the laser equipment can be applied to all components in various shapes with hardening treatment process.
Plastic injection mould
Now, more and more plastic injection moulds are formed by laser hardening process. Because of growing service life, it requires the edge of tools to be hardened. The conventional mould, whether it is segmented or overall shape, the weight can reach 10 tons or more.
During the operating process, high injection pressure (~ 1000 bar) leads to a high degree of wear and tear, especially when the plastic is abrasive. These parts wear will cause edge burrs, often require repeated tedious manual removal. When compared with laser hardening treatment, the flame or induction hardening process can not achieve the desired effect, it also has limitations for the complex shape of moulds.
HCSH-380 | Usable plasma volume | Application technology | target |
Ø400x H450mm | CMARC | 2pcs×3 | |
Production cycle | Standard coating | Custom coating | |
3-5hours/cycle | TiN,CrN,AlTiN,AlCrN | TiCN,TiAlCrN,TiAlSiN , DLC | |
Hardware | Software | Production/batch | |
Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=864 D10×75mm=264 Insert D18×5mm=1440 Hobs D80×80mm=15 |
|
HCSH-600 | Usable plasma volume | Application technology | target |
Ø400x H450mm | CMARC | 2pcs×3 | |
Production cycle | Standard coating | Custom coating | |
4-6hours/cycle | TiN,CrN,AlTiN,AlCrN | TiCN,TiAlCrN,TiAlSiN , DLC | |
Hardware | Software | Production/batch | |
Magnetic molecular pump Pulse BIAS supply / HIPIMS HCD plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=1920 D10×75mm=512 Insert D18×5mm=3276 Hobs D80×80mm=40 |
|
HCSH-650 | Usable plasma volume | Application technology | target |
Ø400x H450mm | CMARC | 4pcs×3 | |
Production cycle | Standard coating | Custom coating | |
3-6hours/cycle | TiN,CrN,AlTiN,AlCrN | TiCN,TiAlCrN,TiAlSiN , DLC | |
Hardware | Software | Production/batch | |
Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=4032 D10×75mm=880 Insert D18×5mm=6400 Hobs D80×80mm=64 |
|
HCSH-900 | Usable plasma volume | Application technology | target |
Ø400x H450mm | CMARC | 6pcs×3 | |
Production cycle | Standard coating | Custom coating | |
5-8hours/cycle | TiN,CrN,AlTiN,AlCrN | TiCN,TiAlCrN,TiAlSiN , DLC | |
Hardware | Software | Production/batch | |
Magnetic molecular pump Pulse BIAS supply / HIPIMS Plasma etching |
Industrial PLC system Industrial PC system HCVACExpert remote diagnosis system |
EndMills D4×50mm=8640 D10×75mm=2200 Insert D18×5mm=1200 Hobs D80×80mm=140 |
Type | name | colour | coating | Micro hardness (HV0.05) |
Max. Usage temperature (℃) |
Friction- (fretting) coefficient |
Thickness (um) |
Nitrogen ceramics |
HAL | Black | ALTiN | 3800 | 900 | 0.6 | 2.5±0.5 |
HAL Plus | Black | ALTiN | 3800 | 900 | 0.6 | 4±0.5 | |
HAL Mini | Black | ALTiN | 3500 | 900 | 0.6 | 1.5±0.5 | |
HAL B | Atropurpureus | ALTiN | 3600 | 900 | 0.6 | 2.5±0.5 | |
HAR | Silver | CrN | 2000 | 700 | 0.3 | 3±0.5 | |
HAT | Golden | TiN | 2400 | 600 | 0.5 | 3±0.5 | |
HAS | Bronze | AlTiSiN | 3800 | 1000 | 0.4 | 3±0.5 | |
HATC | Gray | TICN | 3500 | 400 | 0.2 | 2±0.5 | |
HATC Plus | Bronze | TICN | 3200 | 400 | 0.25 | 2±0.5 | |
HART | Golden | CrTiN | 2500 | 600 | 0.4 | 2.5±0.5 | |
HRA | Blue grey | AlCrN | 3500 | 1000 | 0.4 | 4±0.5 | |
HRAT | Gray | AlTiCrN | 3200 | 900 | 0.4 | 3±0.5 | |
DLC | HCC | Black | CrN+W-C:H | 2200 | 300 | 0.2 | 2±0.5 |
HCMC | Black | Cr+W-C:H+DLC | 1800 | 300 | 0.1 | 2±0.5 |
Name | Low alloy steel |
High alloy steel |
Stainless |
Cast iron |
Copper | Bronze | Si<12% Al alloy |
Si>12% Al alloy |
Wood | Plastic | Drill | Drill cutting |
EndMill | Milling tool |
Turnin insert |
Hob | Slottin cutter |
Hob slottin cutter |
Tap |
HAL Plus | A- | A | A- | A | A | A | A- | A | A | A | A | ||||||||
HAL Mini | A- | A | A | A | A- | ||||||||||||||
HAL B | A- | A | A- | A | A- | A- | A | A- | A- | ||||||||||
HAR | A | A | A | A | A- | ||||||||||||||
HAT | A | A | A | A- | A- | A- | A- | A- | A- | A- | A- | A- | |||||||
HAS | A- | A- | A | A | A | A | |||||||||||||
HATC | A | A | A- | ||||||||||||||||
HATC Plus | A | A | A- | A | |||||||||||||||
HART | A | A- | A- | A- | A- | A | A | A | A | A | A- | A- | A- | A- | A- | ||||
HRA | A- | A | A | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | A- | ||||
HRAT | A | A | A | A- | A- | A- | A- | A- | A- | A- | A | A | A | A | A | A | A | A | |
HCC | A | A | A- | A | A | A | |||||||||||||
HCMC | A | A | A- | A | A | A- | |||||||||||||
A:Applicable of existing materials or processing environment | |||||||||||||||||||
A-:Can be used in the materiial and processing environment |
Stamping and forming tools.